Magnetic storage medium formed of carbon nanotube arrays

ABSTRACT

A magnetic storage medium is formed of magnetic nanoparticles that are encapsulated within carbon nanotubes, which are arranged in a substrate to facilitate the reading and writing of information by a read/write head. The substrate may be flexible or rigid. Information is stored on the magnetic nanoparticles via the read/write head of a storage device. These magnetic nanoparticles are arranged into data tracks to store information through encapsulation within the carbon nanotubes. As carbon nanotubes are bendable, the carbon nanotubes may be arranged on flexible or rigid substrates, such as a polymer tape or disk for flexible media, or a glass substrate for rigid disk. A polymer may assist holding the nano-particle filled carbon-tubes to the substrate.

This application is a Divisional of U.S. patent application Ser. No.11/278,879, entitled MAGNETIC STORAGE MEDIUM FORMED OF CARBON NANOTUBEARRAYS filed on Apr. 6, 2006, published as 2007/0237987, and presentlyALLOWED, which is hereby incorporated by reference in its entirety.

FIELD OF THE INVENTION

The present invention relates to the field of nano-scale magneticstorage media.

BACKGROUND OF THE INVENTION

The pursuit of higher performance computing systems is driving thereduction in scale of magnetic storage media. Higher storage densitiesallow for the reduction of device sizes, an enhancement of devicecapabilities, and a reduction in data storage costs. To facilitate thisincrease in magnetic data storage density, industry is constantlysearching for structures and processes to reduce the size of informationstorage sectors and tracks on magnetic tape and magnetic disks.

Current magnetic media technology is based upon the ability to polarizecells of magnetic materials that are deposited directly on a substratematerial. These substrate materials are flexible, in the case ofmagnetic tape of floppy disks, or rigid, in the case of hard disks.Physics places an eventual limit on the ability to increase the storagedensity of media that is formed of magnetic particles deposited directlyon such a storage tape or disk. In the near future, the magnetic storagemedia industry will reach this storage density limit. It is thereforeessential to find new technologies to replace direct deposition ofmagnetic materials to facilitate further increases in magnetic storagemedia density.

SUMMARY OF THE INVENTION

The present invention is a magnetic storage medium formed of magneticnanoparticles that are encapsulated within carbon nanotubes, which arearranged on a substrate to facilitate the reading and writing ofinformation by a read/write head. The substrate may be flexible orrigid. Information is stored on the magnetic nanoparticles via theread/write head of a storage device. These magnetic nanoparticles arearranged into data tracks to store information through encapsulationwithin the carbon nanotubes. As carbon nanotubes are bendable, thecarbon nanotubes may be arranged on flexible or rigid substrates, suchas a polymer tape or disk for flexible media, or a glass substrate forrigid disk. A polymer matrix may assist holding the nano-particle filledcarbon-tubes to the substrate.

The use of magnetic nanoparticles to store information facilitates avast increase in the storage density capability of magnetic storagemedia. Encapsulation of these magnetic nanoparticles within carbonnanotubes allows for the organization of the magnetic nanoparticles intotracks and sectors of information storage media that a read/write headof a storage device can store information.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 depicts an isometric view of magnetic nanoparticles encapsulatedwithin a carbon nanotube.

FIG. 2 depicts an isometric view of shunt nanoparticles encapsulatedwithin a shunt carbon nanotube.

FIG. 3 depicts a cross section of a nano-scale magnetic medium havingmagnetic and shunt nanoparticles encapsulated within respective carbonnanotubes that are on a substrate.

FIG. 4 depicts a view of an arrangement of carbon nanotube data storagetracks on a magnetic tape.

FIG. 5 depicts a view of an arrangement of carbon nanotube data storagetracks on a disk.

DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT

FIG. 1 shows magnetic carbon nanotube assembly 100 comprising carbonnanotube 101. Carbon nanotube 101 is illustrated as a single-wall hollowtube formed of a single layer of carbon atoms in either hexagonallattice pattern 102 or 112 (FIG. 2). Since carbon nanotube 101 ishollow, it can contain nanoparticles 103 and 104. Carbon nanoparticle103 has a high magnetic coercivity so that it can permanently retain afirst magnetic field until that field is changed to a second magneticfield. Also, nanoparticle 103 is a particle which does not oxidize orrust on ambient air, such as CrO.sub.2 (chromium dioxide). Suchoxidation would cause the loss of the stored magnetic field.Nanoparticle 104 also has a high magnetic coercivity, so that it canpermanently retain a first magnetic field until that field is changed toa second magnetic field. Nanoparticle 104 contains high coercivity core105 which holds the permanent magnetic field. To prevent oxidation, core105 is encapsulated in shell 106. An example of core 105 is pure Fe(iron) and shell 106 is iron oxide, such as Fe.sub.2O.sub.3.

FIG. 2 shows shunt carbon nanotube assembly 110 comprising carbonnanotube 111. Like carbon nanotube 101, carbon nanotube 111 isillustrated as a single-wall hollow tube preferably formed of a singlelayer of carbon atoms in either hexagonal lattice pattern 112 or 102(FIG. 1). Hexagonal lattice 112 is rotated ninety degrees from hexagonallattice 102 and suitable nanotubes comprising either lattice can beused. Since carbon nanotube 111 is hollow, it can contain nanoparticles113 and 114. Carbon nanoparticle 113 has a low or zero magneticcoercivity so that it does not permanently retain a first magneticfield, which allows nanoparticle 113 to act as a magnetic shunt. Also,nanoparticle 113 is a particle which does not oxide or rust in ambientair, such as a soft-ferrite. Nanoparticle 114 also has low or zerocoercivity, so that it does not permanently retain a first magneticfield. Nanoparticle 114 contains low or zero coercivity core 115 whichprovides the desired magnetic shunt. To prevent oxidation, core 115 isencapsulated in shell 116. An exemplary material for nanoparticle 114 isa soft-ferrite. Soft-ferrites, like other shunt materials, duct magneticflux without retaining any “after field.”

FIGS. 1-2 shows Z axis along the length of nanotubes 101 and 111.Nanotubes 101 and 111 can either be Single-Walled carbon NanoTubes(SWNT) or Multi-Walled carbon NanoTubes (MWNT). MWNT's may be formedwith 2, 3, or more layers. The diameter D of nantubes 101 and 111 ismeasured in nanometers. The diameter of the nanotubes, up th 12 nm,limits the size of nanoparticles 103-104 and 113-114. In addition tothose materials already mentioned, exemplary materials for magneticnanoparticles 103-104 or 113-114 include Cobalt (Co), Cobalt (Co) andtheir alloys, Cobalt-ferrite, Cobalt-nitride, Cobalt-oxide (Co—O),Cobalt-palladium (Co—Pd), Cobalt-platinum (Co—Pt), Iron (Fe), Iron (Fe)and their alloys, Iron-Gold (Fe—Au), Iron-Chromium (Fe—Cr), Iron-nitride(Fe—N), Iron-oxide (Fe.sub.3O.sub.B), Iron-palladium (Fe—Pd),Iron-platinum (Fe—Pt), Fe—Zr—Nb—B, Mn-nitride (Mn—N), Nd—Fe—B,Nd—Fe—B—Nb—Cu, Nickel (Ni), Nickel (Ni) and their alloys, andsoft-ferrite. These magnetic nanoparticles can be manufactured withsizes of 10 mm or less, such that these nanoparticles can fit withinnanotubes 101 and 111. Examples of soft-ferrites include Mn—Zn, singlecrystal Mn—Zn, and Ni—Zn.

FIG. 3 shows magnetic storage medium 200. The T axis is along thethickness direction of magnetic storage medium 200. If magnetic medium200 is magnetic tape, then the L axis is along the length of the tapeand the W axis is along the width of the tape. Magnetic storage medium200 comprises substrate 201, data recording layer 202, and optionalshunt layer 203 in between substrate 210 and data recording layer 202.For magnetic tape and floppy disks, substrate 210 is typicallypolytetrafluoroethelyne (PTFE), which is commonly known by the tradename MYLAR™. For hard disks, substrate 201 can be aluminum, glass, or astiff plastic, such as polycarbonate

Data recording layer 202 comprises a plurality magnetic carbon nanotubeassemblies 100 which are embedded in a polymer matrix, such as HDPE 230(High Density Poly Ethylene). Alternately, nanotube assemblies 100 arefirst encapsulated in HDPE and then embedded in a second polymericmatrix. Nanotubes 100 provide a home for nanoparticles 103-104, so theydo not clump into large masses within the data recording layer.

Shunt layer 203 comprises a plurality magnetic carbon nanotubeassemblies 110 which are embedded in a matrix comprising HDPE 231.Alternately, nanotube assemblies 110 are first encapsulated in HDPE andthen embedded in a second polymeric matrix. Nanotubes 110 provide a homefor the shunt nanoparticles 113-114, so they do not clump into largemasses within the shunt layer. Use of shunt layer 203 is optional, butit yields improved data recording when included in magnetic storagemedium 200.

Magnetic recording head 210 comprises write element 212 mounted on asoft ferrite matrix 211. Write element 212 is essentially a U-shapedpiece of low coercivity material and a wire coil, which forms anelectro-magnet. That portion of write element 212 adjacent to magneticstorage medium 200 is open, to allow magnetic flux 213 to leaverecording head 210 and penetrate magnetic storage medium 200 and imprintdata in the form of l′s and 0′s based on the magnetic polarity of flux213. Shunt layer 203 completes the magnetic circuit (analogous tocompleting an electrical circuit) and keeps flux 213 from “fringing”excessively. Shunt layer 203 permits more crisp edge transitions, thuspermitting higher data densities on magnetic storage medium 200. Thus,data is stored in layer 202 with the assistance of shunt layer 203.Similarly, shunt layer 203 can assist in the reading of data. Writeelement 212 may further comprise a Metal-In-Gap (MIG) write head.

Data is read from magnetic storage medium 200, by means of anon-limiting example, via a magnetoresistive head, or a spin-valve headwhich is alternately knows as a giant magnetoresistive “GMR” head.

The process for forming magnetic storage medium 200 is to first applyshunt layer 203 onto substrate 201. This may be done as a thin monolayerof nanotubes by running magnetic tape through a solution of HDPE 231containing nanotubes 110. This may also be done as a thin monolayer ofnanotubes 100 by spin coating a solution of HDPE 231 containingnanotubes 100 onto a magnetic disk. Multiple shunt monolayers can belayered on top of the first monolayer forming shunt layer 203 throughrepeating this process. To maximize dispersal of nanotubes 100 and 110,ethylene or another material that disperses carbon nanotubes may beused.

Once shunt layer 203 is cured, which may include supplemental heating orcompression by rollers, data recording layer 202 is then added. This maybe done as a thin monolayer of nanotubes by running magnetic tapethrough a solution of HDPE 230 containing nanotubes 100, and then curingthe data layer 202. This may also be done as a thin monolayer ofnanotubes 100 by spin coating a solution of HDPE 230 containingnanotubes 100 onto a disk, and then curing the data layer. Multiple datarecording monolayers can be layered on top of the first monolayerforming data layer 202 through repeating this process. To maximizedispersal of nanotubes 100 and 110, ethylene another material thatdisperses carbon nanotubes may be used. Nanotubes 100 and 110 may becoated with an initial shell of HDPE before being added to HDPE 230 and231.

FIG. 4 shows magnetic tape media 300 comprising substrate 301, magneticdata-recording layer 202, and shunt layer 203. The L axis is along thelength of tape 300, the W axis is along the width of the tape, and the Taxis is along the thickness of the tape. Tape media 300 has substrate301 typically formed of polytetrafluoroethelyne (PTFE), which iscommonly known by the trade name MYLAR™. Shunt layer 203 is formed onsubstrate 301. Shunt layer 203 is formed of a monolayer of shunt carbonnanotube assemblies 110. Assemblies 110 include carbon nanotubes 111containing nanoparticles 113 and 114. Carbon nanoparticle 113 has a lowor zero magnetic coercivity so that it does not permanently retain afirst magnetic field, which allows nanoparticles 103 to act as amagnetic shunt. Data recording layer 202 is formed of a monolayer ofcarbon nanotube assemblies 100. Assemblies 100 include carbon nanotubes101 which contain nanoparticles 103 and 104. Carbon nanoparticle 103 hasa high magnetic coercivity so that it can permanently retain a firstmagnetic field until that field is changed to a second magnetic field,allowing for data storage. Carbon nanotubes 101 and 111 are orientedsuch that they are generally parallel to the length wise direction tapemedia 300. Data tracks 303 are shown, from magnetic flux transitionsrecorded by magnetic head 210 in magnetic data-recording layer 202.

FIG. 5 shows magnetic disk 400 with monolayer rings 404 of layer 202 and203 formed in layers about the center of disk 400. These layers may befurther masked into individual rings 404. Rings 404 may be formed asdistinct rings on disk 400 to form independent tracks. If disk 400 is ahard disk, substrate 403 can be aluminum, glass, or a stiff plastic,such as polycarbonate. If disk 400 is a floppy disk, substrate 402 istypically polytetrafluoroethelyne (PTFE), which is commonly known by thetrade name MYLAR™. Z is the direction perpendicular to the disk and theR axis is the radial direction. Shunt layer 203 is formed of a monolayerof shunt carbon nanotube assemblies 110. Assemblies 110 include carbonnanotubes 111 containing nanoparticles 113 and 114. Carbon nanoparticle113 has a low or zero magnetic coercivity so that it does notpermanently retain a first magnetic field, which allows nanoparticle 113to act as a magnetic shunt. Data recording layer 202 is formed of amonolayer of carbon nanotube assemblies 100. Assemblies 100 includecarbon nanotubes 101 which contain nanoparticles 103 and 104. Carbonnanoparticle 103 has a high magnetic coercivity so that it canpermanently retain a first magnetic field until that field is changedthat field is changed to a second magnetic field, allowing for datastorage. Carbon nanotubes 101 and 111 may be oriented such that theyextend radially from the center of disk 400. Alternatively, carbonnanotubes 101 and 111 may be oriented such that they extend in a spiralpattern from the center of the disk 400.

One method of forming rings 404 is through a photo-etching process.Layers 202 and 203 are first deposited onto disk 400 preferably througha spin coating process. A layer of photoresist material is thendeposited on top of layers 202 and 203. This layer of photoresist isexposed through a mask, thereby patterning layers 202 and 203. A removalprocess leaves the patterned layers 202 and 203. While shown as rings404, layers 202 and 203 may be patterned into any desirable track orsector pattern for data storage. Alternatively, when disk 400 is made ofpolycarbonate, rings 404 could be formed through a molding process.Recording layer 202 may further comprise buckyballs 299, which would actto reduce friction between the recording layer 202 and the magnetic head210.

While the invention has been shown and described with reference to aparticular embodiment thereof, it will be understood to those skilled inthe art, that various changes in form and details may be made thereinwithout departing from the spirit and scope of the invention.

1. A magnetic disk, comprising: a substrate; and a layer of magneticmedia on said substrate, said magnetic media comprising: a pluralitymagnetic nanoparticles contained within a carbon nanotube; and aplurality of said carbon nanotubes encapsulated in a matrix.
 2. Themagnetic disk of claim 1, said layer further comprising a shunt layer,said shunt layer comprising: a plurality of low coercivity magneticnanoparticles contained within a carbon nanotube; and a plurality ofsaid carbon nanotubes encapsulated in a matrix.
 3. The magnetic disk ofclaim 1, said layer further comprising a plurality of bucky balls thatreduce friction between said layer and a read/write head.
 4. Themagnetic disk of claim 1, wherein said magnetic nanoparticle is selectedfrom the group consisting of Cobalt (Co), Cobalt-nitride, Cobalt-oxide(Co—O), Cobalt-palladium (Co—Pd), Cobalt-platinum (Co—Pt), Iron (Fe),Iron-Gold (Fe—Au), Iron-Chromium (Fe—Cr), Iron-Nitride (Fe—N),Iron-oxide (Fe₃O₄), Iron-palladium (Fe—Pt), Fe—Zr—Nb—B, Mn-nitride(Mn—N), Nb—Fe—B, Nd—Fe—B—Nb—Cu, and Nickel (Ni).
 5. The magnetic disk ofclaim 2, wherein said shunt-magnetic nanoparticle is selected from thegroup consisting of Mn—Zn, single crystal Mn—Zn, and Ni—Zn.
 6. Themagnetic disk of claim 1, wherein said layer comprises a mono-layer ofsaid carbon nanotubes.
 7. The magnetic disk of claim 1, wherein saidcarbon nanotubes are arranged into a data track.
 8. The magnetic disk ofclaim 1, wherein said matrix is comprised of High Density Poly Ethylene.9. The magnetic disk of claim 1, wherein said substrate is flexible. 10.The magnetic disk of claim 2, wherein said shunt-magnetic nanoparticlehas low or near zero coercivity.
 11. A magnetic disk, comprising: alayer of magnetic media, comprising: a plurality magnetic nanoparticlescontained within a carbon nanotube; and a plurality of said carbonnanotubes encapsulated in a matrix.
 12. The magnetic disk of claim 11,said media further comprising a shunt layer, said shunt layercomprising: a plurality of low coercivity magnetic nanoparticlescontained within a carbon nanotube; and a plurality of said carbonnanotubes encapsulated in a matrix.
 13. The magnetic disk of claim 12,said media further comprising a plurality of bucky balls that reducefriction between said ribbon and a read/write head.
 14. The magneticdisk of claim 11, wherein said magnetic nanoparticle is selected fromthe group consisting of Cobalt (Co), Cobalt-nitride, Cobalt-oxide(Co—O), Cobalt-palladium (Co—Pd), Cobalt-platinum (Co—Pt), Iron (Fe),Iron-Gold (Fe—Au), Iron-Chromium (Fe—Cr), Iron-Nitride (Fe—N),Iron-oxide (Fe₃O₄), Iron-palladium (Fe—Pt), Fe—Zr—Nb—B, Mn-nitride(Mn—N), Nb—Fe—B, Nd—Fe—B—Nb—Cu, and Nickel (Ni).
 15. The magnetic diskof claim 12, wherein said shunt-magnetic nanoparticle is selected fromthe group consisting of Mn—Zn, single crystal Mn—Zn, and Ni—Zn.
 16. Themagnetic disk of claim 11, wherein said layer comprises a mono-layer ofsaid carbon nanotubes.
 17. The magnetic disk of claim 11, wherein saidcarbon nanotubes are arranged into a data track.
 18. The magnetic diskof claim 11, wherein said matrix is comprised of High Density PolyEthylene.
 19. The magnetic disk of claim 1, further comprising aflexible substrate.
 20. A magnetic disk, comprising: a pluralitymagnetic nanoparticles contained within a carbon nanotube; and aplurality of said carbon nanotubes encapsulated in a matrix.